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工具機高壓氣體高速配重系統
High Pressure Pneumatic Counter Weight System


機械主軸加工時的上下運動,會產生重力、加速度及溫升等現象,進而影響機台定位與重複精度,此現象須透過配重系統來消除產生的慣性以提高加工精度及速度。
The up/down movement of spindle creates gravity, acceleration, and temperature rise, thus effecting the machinery positioning and repeatability precision. These phenomena can be eased through the use of counter weight system, which eliminates the inertia and enhances the processing precision and speed.

從早期的配重塊,演變到油壓配重系統、氮氣配重系統,到現在的空壓配重系統。目前歐境開發出來的空壓配重系統,其特點克服了傳統油壓配重阻尼(空氣流速約為水的800倍) 、溫度(油溫),以及氮氣配重的儲存、補充、溫度(其系統內含有一定油料),與目前不受重視的高壓容器搬運法規(搬運時必須將壓力力排空)等問題。我們的空壓配重系統不僅解決了這一切問題,提高了安全性,更可讓機械主軸反應加倍靈敏,提高加工速度與加工精度。
The up/down movement of spindle creates gravity, acceleration, and temperature rise, thus effecting the machinery positioning and repeatability precision. These phenomena can be eased through the use of counter weight system, which eliminates the inertia and enhances the processing precision and speed.

The current pneumatic counter weight system has originated from counter weight blocks, hydraulic counter weight system, and nitrogen counter weight system in early days. The pneumatic counter weight system from Deter Enterprise overcomes the problems in traditional hydraulic counter weight, such as damping (air speed is about 800 times over water); temperature (oil temperature), the nitrogen storage, supplement, temperature (certain oil within the system); and neglected high pressure vessel moving laws. Our latest counter weight system not only solves the above-mentioned problems but also enhances the safety. It increases the sensibility of spindle and upgrades the processing speed and precision at the same time.

高壓氣缸加高壓氣瓶,配合自動補充平衡所建構的空壓配重系統,包含氣體增壓幫浦、空壓配重缸、儲氣瓶及數位式壓力開關等單元,其中,氣體增壓幫浦,提供高壓氣壓源;空壓配重缸,提供主軸配重;儲氣瓶,提供高壓空氣儲存;數位式壓力開關則提供壓力精準控制值。
In line with the automatic balancing structure in counter weight system, the high pressure air cylinder and vessel include air booster pump, air counter weight cylinder, storage vessel, and digital type pressure switch. Among these units, air booster pump offers high pressure source; air counter weight cylinder offers spindle counter weight; storage vessel offers high pressure air storage; and digital type pressure switch offers pressure and accurate control figure.

此法具多項優點如:體積小、低耗能、維護成本低,應用在數控機器上,可輕易達到120 m/min,重複精度高,產品設計變更少、省能源且維護成本低。
Our high pressure pneumatic counter weight system features small size, low power consumption, and low maintenance fee. If used in the digital controlled machinery, it is very easy to reach speed of 120 m/min. High repeating accuracy, least product design changes, energy-saving, and low maintenance costs.

此外,空壓配重系統克服了油壓配重阻尼、溫度及氮氣配重的儲存、補充、溫度及高壓容器搬運時必須先排空壓力的法規等問題,堪稱現今機械主軸配重最佳解決方案之一。
Our high pressure pneumatic counter weight system is one of the best solutions to machinery spindle counter weight design!